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Tire and Rubber Manufacturing Solutions
Bladder Curing Solutions
Bladder curing is a critical step to ensure product quality in tire manufacturing. Dissolved oxygen in hot water can lead to premature failure of the bladder, which results in high tire scrap cost and frequent downtime. The Nalco Water Corrosion Stress Monitor detects changes in oxidation/ reduction stress, determines corrective action and respond in real-time by changing oxygen scavenger feeding to protect the system.
Steam Reliability in Tire Production
Reliable steam generation lead to optimised curing cycles and reduced scrap rate. 3D TRASAR™ for Boilers provides reliability, extended asset life as well as reducing total costs of operation with labour, water and energy savings.
Water Leak Detection
Due to the vast and complex use of water in tire production, leaks are common and difficult to fix. Nalco Water diagnostic TRASAR™ and 3D TRASAR™ for cooling water and boiler systems can help find and maintaining optimised use of water. The Nalco Water team will partner with you to find and implement projects that improve your total cost of operation at your tire manufacturing plant.
1. Cooling Water Treatment Services
- Scale and corrosion control
- Microbiological control
- Water conservation and reuse
- 3D TRASAR™ Technology advanced monitoring, automation and alarming to deliver optimal performance and savings
- Ecolab Global Intelligence Centre – expert system monitoring: 24/7/365
- Water treatment for TCU efficiency and asset life improvement
- Cleaning services
2. Water Pretreatment Solutions and Services
- Pretreatment equipment, including reverse osmosis and membrane systems
- Chemical treatment programmes for liquid/solid separation
- Reduce fouling from carbon black in plant water with 3D TRASAR™ monitored filtration
- Ecolab Global Intelligence Centre – expert system monitoring: 24/7/365
3. Boiler Water Treatments and Services
- Scale and corrosion control
- Energy and water use optimization
- Condensate corrosion control
- Pretreatment equipment: RO, softeners and demineralizers
- 3D TRASAR™ Technology –monitoring, automation and alarming to deliver optimal performance and savings
- Ecolab Global Intelligence Centre – expert system monitoring: 24/7/365
4. Wastewater Treatment
- Chemical treatment programmes for liquid/ solid separation
- Oil removal/ metals removal
- Carbon black removal
- Hydraulic water treatment
5. Extruder Water Tire Contact Water
- System monitoring for quality assurance including extrusion water pH and conductivity control to ensure tire tack
- Filtration solutions and removal of contaminants
- Microbiological monitoring and control
- 3D TRASAR™ Technology – monitoring, automation and alarming to deliver optimal performance and savings
- Ecolab Global Intelligence Centre – expert system monitoring: 24/7/365
6. HVAC Performance Solutions and Services
- Air handler coil cleaning
- Air filtration
- Water Safety plans, cleaning and disinfection
Value Added Services
- Water recycle, reuse and conservation
- Operator training
- Analytical testing
- On-site auditing
- Equipment consulting
